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Line Digital System

Designed for manufacturing enterprises, the line digital system has employed technologies such as industrial automation, intelligent identification, multiple information encryption as well as software/hardware system integration and so forth, to assign every item a unique code or more than several codes. It comes with features such as product tagging, data collection, package association establishing and so forth.

Features

  • Online tagging

    Offer multiple ways through which production line tagging may be achieved to meet your tagging demands under various production modes such as standalone mode, integrated management, group management, offline production, etc.

  • Information acquisition

    Keep automatic record of each case of product’s production date, batch no. and so forth, gather important information such as yield, use of consumables as well as employee workload.

  • System integration

    Support third-party platform and information management system integration as well as providing relevant data

Value

  • Meet national regulations and policies regulatory requirements for enterprises’ products.
  • Improve the information and automation level of your production line.
  • Provide customers with a big-data and eco-data foundation
  • Solve the problem of data islet inside your enterprise
  • Solve your anti-counterfeiting problem and effectively fight against fake merchandise on the market.

Advantages

  • Meet the standards set by various countries’ regulatory systems

    Meet the standards set by the regulatory systems of various countries including China, America, Japan, Korea, Europe, etc.

  • Support many types of production mode

    Widely apply to all kinds of production line, support fully-automatic high-speed production line tagging; support both offline mode and online mode tagging; support manual packaging production line tagging

  • Support a variety of bar code printing

    Support a variety of QR bar code including QR, DM and PDF417 code; support GS1 standard DM code and GS1 Code 128 code; support Code 128, ENA13, Code 39; support RFID tag printing

  • Support third-party system integration

    Support ERP system integration, which helps achieve automatic production order and production plan issuing; support WMS and WCS system integration, provide information and data needed for product warehousing; support MES system integration and provide basic data for production execution system

  • Support a variety of association mode

    Support auto-association mode, scanning association mode and multi-level association mode, achieve real-time data management and system integration

Fully visible production process, making information throughout the chain clear at a glance

Give every product its unique “ID” by means of industrial automation, intelligent recognition, multiple information encryption technology and software/hardware integration, solve enterprises demands for multiple production lines, multiple packing stations and multiple packing specifications with a flexible approach, capable of running auto-association mode, scanning association mode and multi-level association mode in parallel and achieving real-time data management and system integration.
  • Online Association

    Choose corresponding tagging device based on your production line and the best form of tagging by taking your product into account. Association management of product anti-counterfeiting logistics code may be achieved online based on the level of your product packaging, be it basic packaging or maximum packaging.

  • One-Item-One-Code

    Give every product its unique ID code, such as numerical code or bar code, QR code, RFID, etc. ID codes may carry information ranging from raw material - production process - inventory information - sales region - target customer, etc.

  • Warehousing & Delivery

    Scan product tray or the bar code on the Carton according to customers’ orders to discharge your products. After everything is done, gather terminal data and upload them to the data center, establish the logic relation between your products and dealers.

  • Intelligent Logistics

    Logistics process meets both the requirements for tree-shaped or netlike shipment and for B2B and B2C shipment. Logistics process meets both the requirements for shipment made by cartons and for shipment made by cases or trays.

  • Data Acquisition

    You may gather your products’ warehousing and shipping data by using a handheld data collection and upload the data in real time via wireless network or GPRS. None of the operations shall change the original warehousing/shipping process, nor your work efficiency.

  • Channel Data Acquisition

    You may achieve product tracing and tracking information query by scanning/inputting using the phone application that’s specifically development for enterprises, which may be achieved using your smart phone without generating any additional cost. In this way enterprises can better control their cross-region sale and manage their supply of goods. And it’s more timely and convenient for product tracing application. Main features that may be achieved: Collection of product shipping data, product logistics query, product tracing information query, data management, etc.

Coding Gathering

Product-line central integration system is the core of digital product that covers three processes, namely product data acquisition, tagging and coding association. We help you determine the best form of tagging and give your products their unique ID information by incorporating your product and production line; establish association management online that covers everything from basic packaging to maximum packaging. In the meantime, it also provides basic data for subsequent logistics tracing and channel marketing; achieve full-chain tracing of raw material purchasing, product manufacturing, inventory management and circulation process.

Main features of coding gathering system

  • Combines features such as gathering, verification, elimination, carton printing, association, data management, warehousing/shipping gathering, data exporting together
  • Secure and stable system, flexible configuration, fast deployment
  • Gather warehousing/shipping information using wireless network, thereby capable of providing timely and rich feedback as well as accurate and efficient data acquisition
  • May be widely applied to all sorts of manual packaging line, semi-automatic packaging line and fully-automatic packaging line, may be used in combination with the tagging method of any minimal sales unit
  • Support all kinds of bar code gathering device, be it high-speed online collector or handheld scanner gun, and may be used in all sorts of forms of packaging, including case, bottle or bag. You may collect bar code information one by one or by packs or bundles.
  • WinSafe has sufficient capacity when it comes to tagging implementation as well as more than 10 patented technologies in this area. Many of our clients have already enjoyed measurable results brought by these technologies.
  • There are huge differences between the forms of tagging for different product packaging. WinSafe has a variety of tagging techniques, including technologies and resources such as reward card, packing box/carton tagging, cap tagging, soda can tagging, label tagging and so on, to provide your company with the most suitable tagging solution.

Tagging Solutions

Unique code generation algorithm and special random structural composition that prevent unscrupulous merchants from cracking them following relevant rules, eliminate the menace of malicious theft and protect your commodity promotion and management. Every commodity is assigned a unique item code so as to achieve intelligent promotion, anti-counterfeiting and product tracing, anti-channel conflict and big-data application by using QR code as the carrier.

Pre-tagging at packing material plant

Install HD ink-jet printing on special film platform, spray print tracking code on unpolished surface, dry it with IR dryer and you may even polish it if necessary to protect your spray-printed information.

    Features

  • High resolution, clear printing, drug safety code up to Grade-A or B.
  • Steady performance of machine that’s suitable for mass production in printing house
  • Independent printhead that allows independent printing and flexible typesetting
  • Fast spray printing
  • Small investment in equipment

Production Line Online Tagging

May achieve dynamic marking, verification, elimination, data management and printing control of tracking code on the smallest sales unit. Online tagging device may be directly installed between the auto-boxing machine and auto-wrapping machine on the production line to finish tagging of product tracking code.

Features

  • Standard product, all-in-one design, compact and easy to be embedded in production line, no extra manpower needed.
  • Fully take man-machine interaction into consideration, easy to use, clear alert messages
  • The entire process of tagging are completed under enterprise’s control, no risk of leakage
  • Capable of offering a variety of expansion solutions for the tagging demands of multi-level packaging
  • May also finish tagging of information such as batch no., date of production and so forth while finishing tracking code tagging

Coding Association

Collect relevant data through every process terminal (both manually and automatically) and keep them in the same database. Data association is also generated in the meantime to provide the basis for subsequent query and management. The system is operated in object-building pattern, which is both simply and convenient.

Pre-tagging at packing material plant

Packing material plant
Print QR code on product packaging in advance. Code file is handed to packing material plant in Access or txt format. And the plant may simply load the file and start printing.
  • Subpackaging plant:
    2-diomensional code reading: Read QR code associated cartons online after bottling your products. Remove those that fail to be identified.

Pre-tagging at manufacturing plant

Pre-spraying line:
Set up a pre-spraying line in the workshop of the manufacturing plant and print the QR code on your product packaging in advance.
  • Production Line:
    QR code reading: Read QR code associated cartons online after bottling your products. Remove the ones that fail to be identified.
    Associated cartons: Manually box products that have been successfully identified, print out carton label with a label printer and manually stick them on the cartons.
    Associated trays: When there are enough cartons for loading, printer out tray labels with a label printer and manually stick them on the trays.
    Production data uploading: Upload your production data to the management platform once production is completed.

Tagging solution for products manufactured abroad

Spray print your code on the associated cartons after the products are imported.
  • Spray print QR code: Spray print QR codes on products imported from other countries online in domestic factories.
    Read QR code: Read QR code associated cartons online of products that have already been spray printed. Remove those that fail to be identified.
    Associated cartons: Manually box products that have been successfully identified, print out carton label with a label printer and manually stick them on the cartons.
    Associated trays: When there are enough cartons for loading, printer out tray labels with a label printer and manually stick them on the trays.
    Production data uploading: Upload your production data to the management platform once production is completed.